Friday, March 23, 2012

Servo amplifier



Servo is the name of the motor used to control and manage the mechanical performance of particular machines. In engineering terms it refers to an automatic device and applies this control theory to provide the actual power for the whole mechanism to work. These electric motors have inbuilt motion sensors to control applications for highly controlled motion.

Servo motor control is focused at sensing errors in the mechanism which will then send instant negative feedback or signals to correct this error and enable smooth uninterrupted functioning. These signals can correct multiple parameters from speed to mechanical position.

Controlling a mechanical position with servo amplifier –
Servo mainly uses electric motor to create mechanical force. The concept of servo motor control lies on two factors – there is an actual position and there is a desired position within the mechanism. The difference is sensed and an error signal is then amplified and then converted to reduce or completely erase the error. Other than electric force some servos also use magnetic, pneumatics or hydraulic force to correct position. They are widely used in military and marine navigation systems, satellite tracking.

Controlling a mechanical speed with servo amplifier –
The use of servo in controlling speed has seen many earlier applications like the steam engine. Today the application of servo motor control is found in trains, airplanes as well as ships. But that’s not all. These are also integral part of machine which run huge industrial functions and run the complex industrial motions. The applications of speed control can be seen from complex airplane navigation, to the cruise control function of a car, to a hard disk drive in the laptop, in both cases focusing in error free and precise performance.

Servo motor control is one of the key components of robotic functioning. Constant error sensing feedback keeps all parts of a robotic function in check. They also need very little power to run on and are ideal of machine like robots which run on batteries. They are also essential parts of any remote controlled device. These range from remotes for a child’s toy to a complex one to manage a submarine or an aircraft. Basically they are keys to any application which needs precise mechanical functioning and where error would mean malfunction with serious ramifications. This is why it is so important for the defense industry. Servo mechanism can make smooth functioning through unfriendly terrains as well as hard weather conditions.
The use of servo mechanism is the basis for mechanical accuracy.


Wednesday, March 21, 2012

AC Servo Drives



AC servo drives use alternating current to match and meet the varying industrial status and rise up to any occasion to meet machine deviations. AC motors have an outside stationary stator which has coils to produce a rotating magnetic field with the alternating current and an interior rotor which attached to this external shaft creating the precise torque for the machine function.
AC servo drives are widely used in industrial settings. They can be single phased or poly-phased (two-phased, three-phased or hysteresis synchronous). The single phase induction AC servo motor is connected to a single voltage line while the others take up more than one as their nomenclatures suggest. Of all these, the two phase ones most common as servo systems.
The two phase AC motors are more sensitive to voltage fluctuations and changes in the control system. They successfully create a rotating magnetic field. AC servo drives therefore offers better control with high torque, high speed and better application of velocity control.  Their high ability to start power allows lower levels of overall power to be transmitted. The alternating power function determines how much power is needed by the system and gives off only that amount thus managing power efficiency and industrial automation control superbly.
AC servo drives are intrinsic to electronic assembly because they can fill in gaps with alternating current and thereby ensure smooth uninterrupted flow of industrial performance. They come with interactive magnetic fields – the wound and the electrified which are used to synchronize with the frequency of the alternating current. An integrated feedback device that continuously monitors the shaft motion, and in combination with a servo drive regulates the commanded motion very precisely.
Benefits of the AC servo drives
·         Lower maintenance
·         High starting power potential
·         Less wastage of power
·         Accurate performance for machines
·         Cost effective
·         Provides better industrial automation control for better turnover
Applications of AC servo drives –
·         Electric clocks and timer motors in appliances.
·         Home usage in appliances refrigerator, air conditioners, washing machines, dryers and fans.
·         Industrial usage is manifested in CNC machining, in electronic assembly, in factory automation and very widely in robotics industry.

More and more industries are switching to AC servo drives so that they can perform better, save assembly line costs, create a more economical process all the while making sure that there is optimum energy saving without compromising the level of performance and industrial automation control.